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My car stopped 2km from home recently. It cranked over fine but wouldn't start. After recovery, I started checking for sparks and fuel delivery. The engine burst into life ... for 4 minutes, then stopped. Since everything worked some of the time and the fuel filters were quite new, suspicion fell on the crankshaft speed & position sensor. It is a bit awkward to remove.
Results showed the red fireproof silicon coated glass cloth sleeve over the sensor cable was burnt black and there was a hole forming near the closest point to the manifold pipe leading to the turbo.
After it was cut open I could see the cable insulation had melted through to the bare wires. These shorted and stopped the car.
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The sensor works, has 240 Ohms resistance and still works when placed in hot water. The connector end is OK too. So I spliced in a new section of wires as a twisted pair. These will be covered and sheathed in heatproof jacket - 20 mm fits over the connector, from Merlin Motersport. I ordered a new sensor, but have a working spare.
Check the routing is as far away from the exhaust as possible. I don't think the route was correct on my car. Take a look and check!
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