mogster242 wrote:is there a way to remove the old pins already in the connectors?
I have found an old thread of mine which explains how to do this:-
First prise back the clips either side of the casing, and the rear cover should fold away from the main body revealing the wire entry points. There should be a rubber grommet around each wire which can be pulled out.
Next...see pics below... The actual pin has two barbs, and carefully, without damaging the actual pin, with a jewellers screwdriver or similar, press each barb into the pins body, then you can pull the pin out through the back of the connector. It is difficult to actually see the barbs down the tube, so to speak, but you can feel for them. If you look at the second pic, you can see where the barbs are in relation to the open sides of the pin, ie:- the barbs are at 90` from the open sides. You can easily see the open sides of the pin. It is a bit fiddly to do, but you don`t have to use much force. Clearly, all you have to do when replacing the pins into the connector, is reset the barbs as the pics below show.
I have used this method for years without too much trouble, but just recently, I have made a tool ( a tube really ) to slide over the pin, out of 4 thou` shim stock, which works a treat and saves all the fiddling.
Before you start, make sure you have a pic, or make a note of which colour wire goes to which side of the connector, the last thing you want is the wires reversed.
Once you get the hang of the first pin, you will find the other is easy.
Latest Info on this:
When you press on the barb, it has to get over a very small lip in the housing which stops it coming out by its self,...the best way to overcome this is not to hold the plug casing, but hold the actual wire thus allowing the casing to drop back a midge so as the barb will drop into its slot.
Hope this helps.
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