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Non Member
28
Fri Sep 25, 2009 4:01 pm
Oxfordshire
Danglydogs wrote:Well I have to say I'm well chuffed this afternoon!!
Got up at 1 this afternoon and pushed the car out the garage and welded the roll tube to the box section and hung the doors on.
Passenger side was pretty much on the money first hit, Drivers side, which to be honest I was really concerend about as I had no measurements to work off due to the hinge plate ripping off which prompted the work just needed a bit more shimming to be right.
I haven't finely tuned the adjustment as both doors have got to come back off anyway to have the GRP bonded back on that I cut off to do the door posts but its near enough there.
Nice and solid and shut beautifully against the catch.
I have burst the time budget, I was planning on 3 hours a side, so far, including today I've hit just over 7 hours and I've still to bond the A post GRP back on. Excluding paint I reckon 9 - 9 and half hours, not bad really when you think about it I could do it agian a lot quicker and within the 3 hours a side target maybe half hour more (again excluding paint though!), once you have done it once you learn how it can be improved for next time Total cost with air saw blades, steel box sedtion, bit of welding wire, grinding discs, Glassfibre etc is no more than 50 quid so it is a cheap easy repair!!!
After hanging the doors on I took it easy and integrated the alpine CD player with original cassette unit so it looks original (from a distance, if you squint with one eye round a corner at night). I had to do this as I dont have the original radio display unit, but I think this is a nice compromise.
I'm going to have the doors back off and bond the GRP A posts back on and then its onto paintwork!
NOTE:- DON'T WORRY ABOUT THE ROOFBOX IN PICTURES, ITS ONLY BALANCED ON TOP
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156
Wed Apr 04, 2012 3:20 pm
Cannock
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156
Wed Apr 04, 2012 3:20 pm
Cannock
Non Member
156
Wed Apr 04, 2012 3:20 pm
Cannock
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156
Wed Apr 04, 2012 3:20 pm
Cannock
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156
Wed Apr 04, 2012 3:20 pm
Cannock
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