First100 miles:beginning of the end or end of the beginning?

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First100 miles:beginning of the end or end of the beginning?

Postby gchristofi » Sat Sep 26, 2015 6:56 pm

It's been a very long couple of days!!! must have put 20 hours in on the car..... including bursting another set of hoses (down to the water cooled oil filter. Finally had the chance to get the thermostat out and the bloody thing actually gets impossible to open the warmer it gets...... FFS! At least there's a good chance I've found the root cause of all these boil ups..... It's nearly all back together (just before the rugby!) and will test it tomorrow with no stat in. Fingers very crossed.!

After all the "fun" I've had with this...... time to post something a little more positive......

Before.......

ImageUploadedByTapatalk1443294108.727370.jpg


3 hours of stitching........
ImageUploadedByTapatalk1443294134.146233.jpg


After....... :
ImageUploadedByTapatalk1443294165.408143.jpg


pint
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Re: First100 miles:beginning of the end or end of the beginn

Postby Alpineandy » Sat Sep 26, 2015 6:59 pm

I've never seen them in white before
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:D
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Re: First100 miles:beginning of the end or end of the beginn

Postby darrenbiggs » Sat Sep 26, 2015 7:38 pm

Finally had the chance to get the thermostat out and the bloody thing actually gets impossible to open the warmer it gets


Did you put it in a pan to test? It won't really start to open until about 80+, then it should open quite rapidly as the water nears boiling point. By the time it's bubbling it should be fully opened.
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Sat Sep 26, 2015 7:55 pm

darrenbiggs wrote:
Finally had the chance to get the thermostat out and the bloody thing actually gets impossible to open the warmer it gets


Did you put it in a pan to test? It won't really start to open until about 80+, then it should open quite rapidly as the water nears boiling point. By the time it's bubbling it should be fully opened.



I stuck it in boiling water straight from the kettle..... will try the pan too but I could squeeze the valve open easily when it was cold and then when just out of the pan, couldn't budge it at all? I assume they are supposed to open the main centre valve as they warm up? Is this a batch that have been assembled back to front or something?
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Re: First100 miles:beginning of the end or end of the beginn

Postby darrenbiggs » Sat Sep 26, 2015 10:17 pm

Pan's the easiest way. Stand it upright as in the pic below, fill with water and bring to the boil. You'll see it open as you look down on it.

You're looking to see a gap appear where I've stuck the arrow. That disk will lift by over 1cm at max from memory.
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Sat Sep 26, 2015 10:27 pm

darrenbiggs wrote:Pan's the easiest way. Stand it upright as in the pic below, fill with water and bring to the boil. You'll see it open as you look down on it.

You're looking to see a gap appear where I've stuck the arrow. That disk will lift by about 1cm at max (maybe a bit more).


on mine, the central sealing disc that moves is below the seat/rim it seals against i.e. if the sealing disc/valve tries to move up, it can't. Maybe that's what is wrong, it's been assembled incorrectly?
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Re: First100 miles:beginning of the end or end of the beginn

Postby JohnC » Sun Sep 27, 2015 9:10 am

gchristofi wrote: .....; on mine, the central sealing disc that moves is below the seat/rim it seals against i.e. if the sealing disc/valve tries to move up, it can't. Maybe that's what is wrong, it's been assembled incorrectly?

As you are a Full Club Member, you might like to look in the RAOC Members Area. There you will find on page 3 about half way down a explanation in principle of how this type of thermostat is designed to work titled "GTA Coolant Thermostat".
BTW .... if the thermostat is not fitted with a "Jiggle Valve", you will find that if you drill a small hole (2.5mm) in the top of the flange, this will aid refilling the engine with coolant thus reducing the amount of air in the system to start with.
See pic below.

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Re: First100 miles:beginning of the end or end of the beginn

Postby darrenbiggs » Sun Sep 27, 2015 9:33 am

No you should see the central disk go down:

https://www.youtube.com/watch?v=_9Rp65Ftv1I

The issue is that you can have the thermostat not open fully, and duff new ones do happen (check the top pic, identical to what I had once):

http://rennlist.com/forums/944-turbo-an ... sults.html
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Sun Sep 27, 2015 12:02 pm

Well, it does open eventually. A boiling kettle won't do it and the pan on the stove is seriously bubbling before it moves. Considering 88c rating doers this sound off? Are they supposed to start opening at 88 or be fully open?

Will test drive this afternoon. New expansion bottle and cap in place too. Stared the fill / bleed already and for the first time ever there's a strong stream recirculating to the top hose of expansion tank. Is this typical? Cheers.
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Re: First100 miles:beginning of the end or end of the beginn

Postby darrenbiggs » Sun Sep 27, 2015 2:20 pm

Sounds like your thermostat is lazy from what you describe - potentially it's sticking and not opening quickly and / or fully.

Bit unclear from what you've said but have you tried running without the thermostat in place?

Yes you should get coolant coming in via the overflow pipe when it's all up to temp.

What expansion tank did you get? Watch out as some are lower quality and will expand themselves and burst!
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Sun Sep 27, 2015 9:23 pm

darrenbiggs wrote:Sounds like your thermostat is lazy from what you describe - potentially it's sticking and not opening quickly and / or fully.

Bit unclear from what you've said but have you tried running without the thermostat in place?

Yes you should get coolant coming in via the overflow pipe when it's all up to temp.

What expansion tank did you get? Watch out as some are lower quality and will expand themselves and burst!



I have now and wow, what a world of difference. Even under duress , struggled to get the temp up to the 90 mark! Think this is very good news. Will do a bit more testing but seems the thermostat was the root cause of other issues. Think I'm going to run without the stat for a while and test further. Is there any downside to running at lower temps i.e. around 70 when cruising? Performance, wear? Maybe I get better compression when running cool? :crazy

The coolant tank was ebay job with a blue cap. I read those earlier threads re bursting expansion tanks, so I think I'll leave the old one in the car as part of the ever growing moving spares requirements that travel with me!

Car is now driving very well, very strong , good boost, no hiccups just smooth torquey power. I had to replace the recirculation valve as it has obviously failed. Was getting a very strong turbine stall fluttering between gear changes but a replacement valve has sorted that issue. I fitted an adjustable hybrid blow off / recirculation valve ( no chav comments please). The whoosh sound actually proved very helpful in knowing exactly what's happening and making fine adjustments.

If reliability remains, next focus will be tightening up the handling of the front end and a few small cosmetics. That along with all the electrical foibles that are always present although, currently, nearly everything works, including the central locking from the blipper on the key! High beam headlight switch is v unreliable and considering these stalk switches don't seem to be available, will consider wiring main beam switch into one of the spares on the dash.

Handling seems good at slow and moderate speeds but the nose feels a little wayward over 80 mph (private track of course) . I have a front strut brace waiting to be fitted and think it's probably worth getting a balance and front end tracking done too. Maybe worth looking for someone to do 4 wheel alignment too.

Lee Metters, do I recall you used Cambridge Performance Tyres for an alignment? Any good? Their reviews are not outstanding for their general work at the moment mind.
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Re: First100 miles:beginning of the end or end of the beginn

Postby mettersl » Sun Sep 27, 2015 10:46 pm

Hi...
I did use cambridge performance trades for my smart, but I don't think I'd recommend them...nothing special, not careful about jacking, no explanation of what they did or why.
Elite down on the a13 are special...very good, I have used them three times(different vehicles) and always been impressed, but I have noticed that my local garage now has 4 wheel kit installed so I'm going to take the the latest project there ( not an alpine) in Wendens Ambo, will let you know how I get in.
Cheers
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Re: First100 miles:beginning of the end or end of the beginn

Postby BIG_MVS » Mon Sep 28, 2015 10:44 am

This is looking more positive, I guess a thermostat is from a range of the PRV cars so an alternative can be sourced? I suppose Simon Auto should send you another one which works to be fair assuming all of them are not the same...

Steering wheel looks loads better :up Keep up the good work.
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Re: First100 miles:beginning of the end or end of the beginn

Postby JohnC » Mon Sep 28, 2015 2:58 pm

gchristofi wrote:Well, it does open eventually. A boiling kettle won't do it and the pan on the stove is seriously bubbling before it moves. Considering 88c rating doers this sound off? Are they supposed to start opening at 88 or be fully open?

Of course it could be your new thermostat, but I would not give up on it just yet. Bubbling water does not indicate Boiling Water. Water will bubble long before it reaches boiling point (100 degrees C), In fact the chances of ever attaining boiling point in a kettle or pan is extremely unlikely.
The only true way of checking a thermostat is in a pan but with a thermometer reading the temperature of the water.
The fact that this stat does open in a pan of bubbling water is a very good sign that it is OK.
My take on this problems with overheating, as Lee touched upon, is that you hit the same problem that many GTA owners have had which is well documented on this forum of ineffective bleeding ….. consequently, there is a large volume of air trapped in the heads having refilled the cooling system. Add to that your stated 100 mile test run with less coolant in the system than there should be. Now when this happens the stat fitted at the highest point of the engine, does not get affected by the coolant as there is a large pocket of air trapped underneath it, until such time as the water vapour produced by the boiling coolant lower down reaches the stat which then, hopefully, opens. Now the stat is open, but there is not enough coolant in the system to maintain a steady engine temperature.
This, in GTA's, is mainly caused by the thermostat not having a jiggle valve … (610's do have them) … and that is why I have suggested a small hole is drilled in the stat to allow the trapped air beneath the stat to bleed through, but slowly. This, of course, is not he only reason these Alp's are difficult to bleed. There are other Golden rules like jacking the rear of the car up so the long coolant in the pipes under the car allow the coolant to push the air up the pipes towards the engine. The next is to fill the reservoir slowly to allow the air to bleed through the small hole in the stat to release the air trapped in the heads …. I decant the coolant into a 1 litre bottle for filling, and let it settle as I decant the next bottle. If you try and pour it in from, say, a 5 litre container you will stop the displaced air from coming back up into the reservoir bottle via the same small hose you are filling through attached to the bottom of the reservoir, which is its only way out other than the small stat hole. The bleed valve in the top of the stat housing is as useful as a chocolate teapot as it is above the closed stat and anyway, if you look at the hose fitted to the top of the stat housing, you will see that any air above the stat (where the bleed nipple is) will travel along the hose and bleed out into the reservoir via the small hose into the top of the reservoir as will the air passing through the small hole in the stat. My final trick when bleeding the rad, is to fill the reservoir up and remove completely the bung on the rad bleeding tube, to allow the coolant to “gush” out which will allow all the air to be picked up and forced down the tube.
In my view, that will get rid of as much air as possible while static. There will be other small pockets of air in the system, and to get rid of them, go for a short run at various engine revs, say, 2 to 3 miles, just sufficient to get a good of flow of coolant around the with the engine up to temperature …. not a long run, just in case …. leave the car to cool then top up. That should be it, but check the coolant level after the next few trips and top up if necessary.
Apologises to all the members who know about this, but it has been a long time since this problem has come up, so this is for our newer members who might have trouble bleeding the cooling system of these GTA's. I hope this might help them. ;)

John
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Re: First100 miles:beginning of the end or end of the beginn

Postby jonc » Mon Sep 28, 2015 3:37 pm

This is great advice, John and I can confirm that all these steps (jacking, etc.) make for the best bleed.

Check that the bleed hose on the radiator is clear - it's not uncommon for it to be bunged up. Had to rod mine with a bass guitar string (just the job) before I had to get a new radiator.

Jon
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