First100 miles:beginning of the end or end of the beginning?

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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Mon Sep 28, 2015 5:48 pm

JohnC wrote:
gchristofi wrote:Well, it does open eventually. A boiling kettle won't do it and the pan on the stove is seriously bubbling before it moves. Considering 88c rating doers this sound off? Are they supposed to start opening at 88 or be fully open?

Of course it could be your new thermostat, but I would not give up on it just yet. Bubbling water does not indicate Boiling Water. Water will bubble long before it reaches boiling point (100 degrees C), In fact the chances of ever attaining boiling point in a kettle or pan is extremely unlikely.
The only true way of checking a thermostat is in a pan but with a thermometer reading the temperature of the water.
The fact that this stat does open in a pan of bubbling water is a very good sign that it is OK.
My take on this problems with overheating, as Lee touched upon, is that you hit the same problem that many GTA owners have had which is well documented on this forum of ineffective bleeding ….. consequently, there is a large volume of air trapped in the heads having refilled the cooling system. Add to that your stated 100 mile test run with less coolant in the system than there should be. Now when this happens the stat fitted at the highest point of the engine, does not get affected by the coolant as there is a large pocket of air trapped underneath it, until such time as the water vapour produced by the boiling coolant lower down reaches the stat which then, hopefully, opens. Now the stat is open, but there is not enough coolant in the system to maintain a steady engine temperature.
This, in GTA's, is mainly caused by the thermostat not having a jiggle valve … (610's do have them) … and that is why I have suggested a small hole is drilled in the stat to allow the trapped air beneath the stat to bleed through, but slowly. This, of course, is not he only reason these Alp's are difficult to bleed. There are other Golden rules like jacking the rear of the car up so the long coolant in the pipes under the car allow the coolant to push the air up the pipes towards the engine. The next is to fill the reservoir slowly to allow the air to bleed through the small hole in the stat to release the air trapped in the heads …. I decant the coolant into a 1 litre bottle for filling, and let it settle as I decant the next bottle. If you try and pour it in from, say, a 5 litre container you will stop the displaced air from coming back up into the reservoir bottle via the same small hose you are filling through attached to the bottom of the reservoir, which is its only way out other than the small stat hole. The bleed valve in the top of the stat housing is as useful as a chocolate teapot as it is above the closed stat and anyway, if you look at the hose fitted to the top of the stat housing, you will see that any air above the stat (where the bleed nipple is) will travel along the hose and bleed out into the reservoir via the small hose into the top of the reservoir as will the air passing through the small hole in the stat. My final trick when bleeding the rad, is to fill the reservoir up and remove completely the bung on the rad bleeding tube, to allow the coolant to “gush” out which will allow all the air to be picked up and forced down the tube.
In my view, that will get rid of as much air as possible while static. There will be other small pockets of air in the system, and to get rid of them, go for a short run at various engine revs, say, 2 to 3 miles, just sufficient to get a good of flow of coolant around the with the engine up to temperature …. not a long run, just in case …. leave the car to cool then top up. That should be it, but check the coolant level after the next few trips and top up if necessary.
Apologises to all the members who know about this, but it has been a long time since this problem has come up, so this is for our newer members who might have trouble bleeding the cooling system of these GTA's. I hope this might help them. ;)

John


Thanks for the advice on bleeding. I thought I'd been doing it well enough but there's a few pointers that I had missed. I was filling from 5l containers and not jacking the back of the car. I did get clear flow from the rad bleed and the stat bleed, but as you say, with no jiggle valve, this might have not been effective as I thought.

For now, the car is running very happily without the stat, but upon reading your description of operation posted in the members section, I do wonder if I might be missing some important flow around the heads as controlled by the second lower disc on the stat. Was planning on getting a thermocouple / thermometer to test the simon stat I have to make sure It is actually faulty. A worthwhile investment I think to know exactly what was going on and what the solution should be. I did feel the spring of the stat become easier to compress as it cooled so that didn't feel intuitively correct. Also seemed like the water in the bubbling pan was getting as close to it's atmospheric boiling point as possible without the benefit of superheating...... enjoyed the sauna though! Will report back when I get the thermometer but in the meantime, going to enjoy fixing a few cosmetics :-)
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Re: First100 miles:beginning of the end or end of the beginn

Postby JohnC » Mon Sep 28, 2015 8:10 pm

gchristofi wrote: ........ I do wonder if I might be missing some important flow around the heads as controlled by the second lower disc on the stat.

Yes ... that does concern me as well. Having both ports open ... one to the heads AND the other to the rad, when only the one to the rad should be clear makes me wonder how the flow is distributed.
May I respectfully suggest that now the blocks have coolant in them, as you have filled the system with the stat removed, and the main air pocket has now been removed, you drain the reservoir plus sufficient to empty the top hose via the rad drain, replace the stat, top up the reservoir to replace most of the coolant just drained, bleed the rad, just in case, and go for a short, say 5 mile run, and see what happens. It would not surprise me if the temperature gauge now reads normal .... at or just below the center line.
Now if the engine is still over heating, then you can suspect the stat.
You will have to top up after this test run as the top hose will have to be filled once the stat opens as it is unlikely the air will have been displaced as there is no hole in the stat as you may have to send it back but somehow I doubt it ..... BUT ..... I could be wrong. :shhh
Worth a try. ;)
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Mon Sep 28, 2015 9:13 pm

JohnC wrote:
gchristofi wrote: ........ I do wonder if I might be missing some important flow around the heads as controlled by the second lower disc on the stat.

Yes ... that does concern me as well. Having both ports open ... one to the heads AND the other to the rad, when only the one to the rad should be clear makes me wonder how the flow is distributed.
May I respectfully suggest that now the blocks have coolant in them, as you have filled the system with the stat removed, and the main air pocket has now been removed, you drain the reservoir plus sufficient to empty the top hose via the rad drain, replace the stat, top up the reservoir to replace most of the coolant just drained, bleed the rad, just in case, and go for a short, say 5 mile run, and see what happens. It would not surprise me if the temperature gauge now reads normal .... at or just below the center line.
Now if the engine is still over heating, then you can suspect the stat.
You will have to top up after this test run as the top hose will have to be filled once the stat opens as it is unlikely the air will have been displaced as there is no hole in the stat as you may have to send it back but somehow I doubt it ..... BUT ..... I could be wrong. :shhh
Worth a try. ;)


I will do that, BUT, only after my new thermometer arrives and I can test the stat properly... Don't want to blow any more hoses, fortunately the ones that failed so far have been within my modest mechanical skills..... nearly gave up with the water cooled oil filter ones after about 6 hours, 3 knuckles and both forearms!!!!

Spent about an hour of that though fighting to get the wires back on the reverse light switch.. the electrical tabs / connectors were both bent downwards so it was a little easier to get the wires back on whilst lying under the car up on jacks. Once successful, I had the brainiac idea to bend the connectors back nearer straight to stop the wires vibrating off later....... queue metal work hardening and the inevitable snapping of one of the contacts......$*%$£**£! Guess they'd been bent a few times then. :-( So, taped wires out the way for now.... hoping not to need the reversing lights on track.
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Re: First100 miles:beginning of the end or end of the beginn

Postby JohnC » Mon Sep 28, 2015 9:53 pm

gchristofi wrote: ..... Once successful, I had the brainiac idea to bend the connectors back nearer straight to stop the wires vibrating off later....... queue metal work hardening and the inevitable snapping of one of the contacts......$*%$£**£! .

This may be of interest to you. :up

http://www.ebay.co.uk/itm/Reverse-Light ... 541cc6610e
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Mon Sep 28, 2015 10:03 pm

JohnC wrote:
gchristofi wrote: ..... Once successful, I had the brainiac idea to bend the connectors back nearer straight to stop the wires vibrating off later....... queue metal work hardening and the inevitable snapping of one of the contacts......$*%$£**£! .

This may be of interest to you. :up

http://www.ebay.co.uk/itm/Reverse-Light ... 541cc6610e


purchased and on it's way ;-) Will probably sit in the parts box until next spring as have larger fish to fry. I take it the gearbox needs draining 1st and then it might be possible with axle stands since I could get my arm up to connect the wires?
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Re: First100 miles:beginning of the end or end of the beginn

Postby johnb » Tue Sep 29, 2015 8:23 am

gchristofi wrote:
purchased and on it's way ;-) Will probably sit in the parts box until next spring as have larger fish to fry. I take it the gearbox needs draining 1st and then it might be possible with axle stands since I could get my arm up to connect the wires?


The reverse switch is higher up the gearbox than the fill plug on the opposite side of the box so you should only see a few drops of oil when you remove it.

When you do change the switch be very careful when you screw it in the box, not to cross the threads. On my A310 I initially had a problem with the re-setting of the gear linkage after I reinstalled the gearbox. I did sort it out but in the process removed the reverse switch to check its operation, which turned out to be working correctly. When screwing it back in it went in a couple of turns and then tightened. This happened several times before it screwed in correctly all the way by hand before the final tightening with a spanner.

The difficult access combined with the fine thread on the switch made it more difficult than you'd imagine. Hopefully yours will go in first time without a problem.
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Tue Sep 29, 2015 9:05 am

johnb wrote:
gchristofi wrote:
purchased and on it's way ;-) Will probably sit in the parts box until next spring as have larger fish to fry. I take it the gearbox needs draining 1st and then it might be possible with axle stands since I could get my arm up to connect the wires?


The reverse switch is higher up the gearbox than the fill plug on the opposite side of the box so you should only see a few drops of oil when you remove it.

When you do change the switch be very careful when you screw it in the box, not to cross the threads. On my A310 I initially had a problem with the re-setting of the gear linkage after I reinstalled the gearbox. I did sort it out but in the process removed the reverse switch to check its operation, which turned out to be working correctly. When screwing it back in it went in a couple of turns and then tightened. This happened several times before it screwed in correctly all the way by hand before the final tightening with a spanner.

The difficult access combined with the fine thread on the switch made it more difficult than you'd imagine. Hopefully yours will go in first time without a problem.

Thanks John(b). Forewarned is forearmed. Probably best to leave this job for the ramp then to avoid any cross threading disasters. I have a bad habit of overdoing torques that is only amplified by lying squeezing under a car, poking arms into a small gap that you can't even see! :-)
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First100 miles:beginning of the end or end of the beginning?

Postby gchristofi » Tue Sep 29, 2015 2:10 pm

Cooling to the side for a minute, let's talk about boost baby!!

Just plumbed in a mechanical boost gauge to get an idea of what's what with the car, no jiggery-pokery for now, just wanted to confirm some numbers.

(I say plumbed in but it was a little on the temporary side :-). )
ImageUploadedByTapatalk1443535572.633853.jpg


ImageUploadedByTapatalk1443535680.378360.jpg


Workmanship aside, it was a working gauge giving vacuum readings too. Max boost reading on full chat varied between 11-12 psi which is I guess very close to 0.85 bar. Is this typical if all is well? Certainly driving well.
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Re: First100 miles:beginning of the end or end of the beginn

Postby jonc » Tue Sep 29, 2015 2:18 pm

Nice!

I think that's at the top end of the boost as I understand it. (could be wrong).
There is a boost protection at 1Bar, though, that cuts the power. Worth thinking about if you're thinking of increasing the standard boost.

Jon
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Re: First100 miles:beginning of the end or end of the beginn

Postby clee » Tue Sep 29, 2015 2:55 pm

Pre throttle plate ?About right if so.
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Tue Sep 29, 2015 3:02 pm

clee wrote:Pre throttle plate ?About right if so.


Tee 'd off the map sensor line so I think so?
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Re: First100 miles:beginning of the end or end of the beginn

Postby clee » Tue Sep 29, 2015 3:34 pm

I'd rather you didn't T off the MAP line .....like to keep that one pure ...but that is after throttle so showing more what the pots are actually seeing .T off the recirc valve instead.Either are after TP so you will see vac as well .
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Tue Sep 29, 2015 7:40 pm

Teed off map line partly from advice in a thread from last year which also stated not to tee off re-circulation feed? Also because there was a ready made junction with a previous cut in the pipe joined by straight connector with clamps so simple substitution of a T in exactly right place to pass through bulkhead.

Seems to not have affected performance at all but I see your point.

I am getting vacuum readings. Around 20 inHg at idle. Would this be different Teed off pre throttle plate?
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Re: First100 miles:beginning of the end or end of the beginn

Postby gchristofi » Wed Sep 30, 2015 3:51 pm

clee wrote:I'd rather you didn't T off the MAP line .....like to keep that one pure ...but that is after throttle so showing more what the pots are actually seeing .T off the recirc valve instead.Either are after TP so you will see vac as well .


Reckon you might just be right about not teeing off the MAP line. Tested again today and there's definitely a new hesitation between gearchanges and the occasional backfire too!! Will be re-instating the dodgy straight through connector that was there and leaving the boost gauge disconnected for now to see if I can get back to where I was, otherwise something else has changed somewhere...... and I don't think my dodgy looking track stickers should have caused the problem! :crazy
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Re: First100 miles:beginning of the end or end of the beginn

Postby clee » Wed Sep 30, 2015 4:33 pm

The 'dodgy' inline connector is supposed to be there ....it is a specific ID for MAP sensor .You will only see vac reading post TPot,sucking pistons innit .
It is useful to see vac readings,can be early indicator of a leak somewhere.
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