A310V6 head gasket?

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Re: A310V6 head gasket?

Postby johnb » Wed Apr 20, 2016 8:16 pm

I've started drafting a response to your questions Martin but am doing some head scratching due to the results of some further compression checks I've done over the last 3 days.
The second set of readings and subsequent readings showed cylinders 1- 3 consistently in the 160 - 180 psig range so they appear to be acceptable.
The second set on cylinders 4 - 6 showed 5 still low at 60 psig, 6 similar to previous reading at 95 psig but 4 now dropped to 90 psig from 150 at the first reading.
After the second set of readings I added a couple of squirts of oil through each plug hole and took another set of readings to see if this might indicate a piston ring/bore wear problem.
Cylinder 4 went up to 100, 5 remained at 60 and 6 was 90. So no significant changes possibly indicating that the rings/bores might not be a problem.
I haven't added any more oil to the bores since but all the readings since have shown 4 - 6 readings increasing and the last set today in 4, 5, 6 order were 125, 155 and 210!
Cylinder 4 still looks low, 5 is a big recovery and 6 is hard to believe as, according to some data I have, the compression pressure is around the 180 psig range with 10:1 compression ratio. I would also have thought that the influence of the added oil would have worn off by now.
For the first test after the incident the battery was not at its peak charge so those first readings may have been affected towards the low side. For the latest readings I've made sure the battery has been fully charged to put some consistency into the investigation.
I'll take some more readings over the next few days and see what happens and then answer your questions.
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Re: A310V6 head gasket?

Postby MFaulks » Wed Apr 20, 2016 9:00 pm

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Last edited by MFaulks on Fri Jun 10, 2016 6:24 pm, edited 1 time in total.
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Re: A310V6 head gasket?

Postby johnb » Thu Apr 21, 2016 8:32 am

MFaulks wrote:.
John,

You can easily get false readings this way, the oil gets thrown around, and then can seal poor sealing valve seats and head gasket... compression tests are only indicative not a real method of diagnosis.

Get one of these or equivalent, 20 quid, pressure each cylinder in turn at tdc valves closed, measure the leakage, compare, plus you will also hear where the air is piszing out... whether this be past the rings, valves, and indeed the gasket... you will hear it going into the sump and out the breather, out the exhaust or intake, or in the coolant system respectively... you will get straight to the problem in one go... no guess work or puzzling over the vagaries of compression tests and oils splashing about...

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Point taken, I can see the value of doing leakage tests. Just wonder about the quality of that set at that price but, obviously, just shown as an example.
Only problem is that I don't have an air compressor other than an electric tyre inflator that would be difficult to attach and its noise would drown out the noise of leaking air. I could just whip the head off and take a look but agree that this method of testing should indicate the likely problem before dismantling. Must take a look at compressors.
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Re: A310V6 head gasket?

Postby simontaylor » Thu Apr 21, 2016 12:14 pm

Go along to your friendly garage and just ask them if you can use theirs for an hour or so while you check your pressures out.
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Re: A310V6 head gasket?

Postby johnb » Thu Apr 21, 2016 6:05 pm

simontaylor wrote:Go along to your friendly garage and just ask them if you can use theirs for an hour or so while you check your pressures out.


Fortunately my local garage is both friendly and helpful as I've borrowed valve spring compressors and other tools from them on several occasions. I've been going there for MOTs and daily driver servicing for many years and I'm sure they'd lend me a compressor but the one they have is far too large and heavy to get in the back of the car.
Would be useful to know what flow rate and pressure are needed for the leakage test in relation to compressor sizing.
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Re: A310V6 head gasket?

Postby johnb » Thu Apr 28, 2016 12:08 pm

Martin, I can answer all your questions but first thought I’d give a current update with answers to some of your questions.
Over the last two weeks I’ve checked many things and have now managed to start and run the engine several times just as it used to run. So, good news except that I’m not sure I’ve answered all my own questions about the root cause of the original problem.
When the driver of the recovery truck first arrived we pulled all the plug leads and as I cranked the engine from the ignition key he checked for sparks at the plug leads. He said there weren’t any, which I’ve no reason to doubt, but it would have been nice to actually see that and at which leads because he possibly just looked at the first one. I carry a new distributor cap and this was fitted and we then had sparks. Because I was not at the engine again I don’t know from which lead, or leads, the spark came. In hindsight this wasn’t a conclusive test to show that both cylinder banks were sparking due to the dual arrangement of this distributor (2 coils and 2 king leads). It may have been sparking on one bank only. In moments like this you, or me at least, can forget to approach the problem in a logical fashion and risk loosing some of the evidence. Anyway, a start was attempted but without success. Maybe the engine was flooded by then.
Once the car was back home, on cranking using my remote starter leads, there were sparks at leads 3 and 6 so the ignition system appeared to be good. The plugs were then removed, so to answer one of your questions.
MFaulks wrote:.Spark plug, that doesn't sound right, can you post a picture of the offending plug, and some of the other plugs too please?

Unfortunately I didn’t make a note of which plug came from which cylinder but I know that the number 5 plug is the one in the middle of this photo.
IMG_5009.jpg

It’s not as it came out as I cleaned some of the deposit that was bridging the electrodes and scraped most of the deposit off the end face. The plugs were champion RBN9Y by the way. The other two plugs in that photo I’m pretty sure are 4 & 6 because I did make a note that 1, 2 & 3 looked a bit orange as this photo shows. These plugs had been in the engine since its first start up 2 years ago, since when the car has covered about 1200 miles.
IMG_5008.jpg


The compression tests were then done that showed cylinders 5 and 6 with low readings. To answer another of your questions.
MFaulks wrote:.You say it holds 60 and 90 psi, that is still holding a bit of pressure, so the gasket hasn't extruded, otherwise it wouldn't hold that even.. if your valves are slightly stuck open you will also have low cylinder pressure... does the gauge hold up after you stop cranking, or does it just fall rapidly to zero pressure?

My gauge has Schrader valves that hold the pressure reading in the test hose and gauge whilst you make a note of the reading and then you release the pressure to check the next cylinder by pressing the plunger below the gauge, as in the photo. In fact, you can remove the hose and gauge completely from the cylinder and the gauge will still hold the pressure reading until you press the plunger.
IMG_0370.jpg

I understand where you’re coming from but I assumed that the testers were all like that otherwise as soon as you stop cranking the engine, the pressure would drop to zero unless the engine stopped rotating with both the inlet and exhaust valves closed, i.e. in the region of TDC on the firing stroke for the cylinder under test. To test that theory I repeated the compression test on one cylinder but held the tester plunger in whilst the engine cranked. As soon as the engine stopped the pressure fell to zero. Cranking as normal held the pressure at the gauge.

Two more of your questions.
MFaulks wrote:.5& 6 are the hottest cylinders with your hardware config, could you have potentially been getting knock?

At the end of March this year, about 170 miles ago, I fitted a Lumenition Optronic electronic ignition system to the car. The system is the only one I found that has the twin infrared sensor unit for fitting in this distributor. I fitted it to give, hopefully, a more reliable and maintenance free system. The existing coils and ballast resistors are being used.
After the electronic system was installed the timing was set to the previous Alpine MDR setting of 10 degrees BTDC but I found that, when running it with the car static, it was backfiring on the overun after blipping the throttle, more than I remember it doing previously when on contact breakers.
Increasing the advance reduced the backfiring and increased manifold vacuum which, I’ve always been lead to believe, was the way to go for better running. A few test runs were done on the road and on one occasion I thought I heard some pinking at low speed, in third gear, under acceleration. After this run I checked the advance statically and it was about 18 degrees BTDC. As a compromise, the static advance was then reset at 12 degrees BTDC and no further pinking has been heard.
When the incident happened my first thought was that something may have failed in the electronic system, as this has been the only significant change made to the car and it was a recent change. It was only the low compression readings that threw up other possibilities.
MFaulks wrote:.What ignition timing have you got dialed in? ?

When on contact breakers the static timing was set at 11 degrees BTDC. As above, with the electronic system, 12 degrees BTDC. I now notice in the GTA manual that the setting for the GTA carburetor car is 15 degrees BTDC +/- 1 degree. With the GTA cams and followers fitted to my engine maybe it should be set to this value also?

Back to the checks I’ve been making.

Lumenition literature gives information on several electrical tests that can be done, using a multimeter, to check the optical units and power modules. All these tests checked out as the literature prescribed. I then checked for sparks at all the plug leads and there were none at 4, 5 and 6. This check was repeated several times with the same result and also with a different distributor cap. In the last week I bought 2 NOS rotor arms on Ebay and with one of these fitted all plugs sparked with either distributor cap. It therefore appeared to be a problem with the originally fitted rotor arm. However, looking carefully at this rotor arm doesn’t reveal any signs of failure or tracking marks.
I thought it was worth attempting a start at that stage, and it fired and ran straight away. I had also bought a new set of NGK BPR6EFS plugs which were fitted before the start was attempted. Just fancied trying something different to Champion. It ran it for about 20 minutes and beyond the point where the radiator fans start to cut in. On the assumption that the oil squirted into the cylinders when previously doing the compression tests, would have now cleared, some further readings were taken. Cylinder 5 attained 140 psig, more than double the post-incident reading. Cylinder 6 has an even higher reading.
I don’t have an explanation for this. When I did the first test the battery was beginning to struggle, so might have influenced the readings.
At the moment it looks as if the original rotor arm was suspect, I’ll see what further outings bring.

Martin, one of your other questions, I’ll answer all the others if you want. Just let me know.
MFaulks wrote:.Plus, what gas were you running, 95 or 98?

Usually 95, the last tank full was Tesco unleaded which I think is 95. I’ve been regularly adding Millers VSPe Power Plus Multishot (Ethanol / Lead / Octane) fuel treatment as a precaution as I’m not sure whether the valve seats are suitable for unleaded.
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Re: A310V6 head gasket?

Postby johnb » Thu Apr 28, 2016 12:15 pm

johnb wrote:.I don’t have an explanation for this. When I did the first test the battery was beginning to struggle, so might have influenced the readings.


Unless valve/s had been sticking open and had become unstuck during my tests :?: :?: :?:
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